12/30/09 – This is the first of 52 designs for the year. I thought about posting a drawing or rendering of the complete design at the start, but what is the fun in that? Instead, I’m including a few sneek preview details that will be included in the final design. To see what the finished product, both in-process and completed, you’ll just have to follow along, or wait a week. Design One is a fixed head architecturally styled task lamp for a desk or side table. It’s going to be around 20″ tall and extend 28″ horizontally. It will use a Lynklabs 12″ SnapBrite LED strip with 12 Tesla LEDs, powered by the companies BriteDriver 12VAC power supply, provided as samples to me by the company. This will deliver roughly 200fc onto the task surface. The finish will be black textured and matte white high reflectance powder coat (my own formulation), with satin and polished aluminum accents. I plan to get most of the rough cut parts machined this weekend, so stay tuned!
01/04/10 – All design, machining, and mock up of rough components completed. Ran into a little snag finding a proper switch, so made my own from a proximity control and Delrin block. Had to remake the block at the top of the main column three times due to the length of the drilling horizontally for the support rod which went in straight and came out off center. Also fussed with the length of the arm – cut hree inches off it to balance the appearance of the assembly. Man, is it cold in the garage where my machining equipment is. Had to take a couple days off due to temps in the single digits, which makes the oil so stiff the machines struggle. The rest of the process can be done in the sheet metal and assembly area, which is heated. Going to have to get a better heater in the machining area.